Cleanroom Validation Services

Cleanroom Validation Services

We offer a full range of ISO and EU GMP Cleanroom Testing & Validation Services.

ISO Cleanroom are specialists in the testing and validation of cleanrooms to the ISO 14644 series of classification. The report you will receive following your test meets the requirements of ISO 14644 and if requested EU GMP ensuring client facilities are audit ready and compliant with the requirements of regulatory bodies.

The ISO validation test can be performed in 3 distinct states;

  1. As-built. The bare bones of a cleanroom, an empty room not yet populated with any equipment and not in use. 
  2. At-rest. The cleanroom has now been populated with any equipment required but is not in use, ie no moving parts and no personnel in the room during the test.
  3. Operational. The cleanroom is now fully operational and operating in accordance with the defined process. 

Validation requirements

Cleanroom Qualification is the overall process of assessing the level of compliance of a classified cleanroom or clean air equipment with its intended use. To meet the requirements for ISO 14644-1:2015 a cleanroom must demonstrate:

  • Airflow measurement – Volume and velocity.
  • Airborne particle count.

In addition to the above ISO requirements, if your process requires EU GMP qualification, Annex 1 asks for additional tests for the qualification of cleanrooms and clean air equipment (where relevant to the design/operation of the installation):

  • Installed filter leakage and integrity testing.
  • Air pressure difference measurement.
  • Airflow direction and visualisation.
  • Microbial airborne and surface contamination.
  • Temperature measurement.
  • Relative humidity measurement.
  • Recovery testing.
  • Containment leak testing.

ISO Cleanroom are able to offer all of the above apart from the microbial airborne and surface contamination tests.

The above tests are not exclusive to EU GMP cleanroom users of course. There are many circumstances where an ISO 14644 validated cleanroom would require additional testing.

We believe that the gold standard is to test your cleanroom through all three operational states

Toni Horsfield. ISO Cleanroom

Cleanroom validation hints and tips

Your installer will test your cleanroom in an ‘As built’ state to prove the installation but you may want to consider a third-party validation. 

Most cleanrooms are tested ‘at rest’ which is important data but the state that most customers are interested in of course is ‘in operation’.

Validation is not to be confused with the monitoring of the cleanroom which must take place at a regularity to suit your process. We are able to provide assistance in formulating your monitoring plan if required.

EU GMP calls for monitoring in 2 states; at rest and in operation as well as the time taken for the cleanroom to return to the at rest levels once the activity has finished.

Suggested frequency of cleanroom validity

Required test

Classification

Maximum time interval

Test procedure

Particle count

<= ISO Class 5

6 months

ISO 14644-1:2015

>ISO class 6

12 months

ISO 14644-1:2015

Air pressure

All ISO classes

12 months

ISO 14644-3:2015

Airflow

All ISO classes

12 months

ISO 14644-2:2015

Filter integrity

All ISO classes

24 months

ISO 14644-3:2005

Containment leak

All ISO classes

24 months

ISO 14644-3:2005

Recovery

All ISO classes

24 months

ISO 14644-3:2005

Airflow visualisation

All ISO classes

24 months

ISO 14644-3:2005

Particle counting test

ISO Cleanroom use a Light Scattering Air Particle Counter (LSAPC) with a flow rate of 50 LPM to measure your airborne particulate. Our particle counters measure from 03μm to 10μm and are calibrated yearly. The calibration certificate is included within your validation report.

Air Pressure test

It is necessary to show that the air flows in the correct direction between rooms in a suit of cleanrooms i.e. from clean to less-clean rooms. A pressure differential of 5 Pa,10Pa or 15Pa is required (depending on the design and number of rooms) with the cleanest area at the highest pressure. Your cleanroom may have pressure gauges installed but it is advised to check these instruments. ISO Cleanroom use a calibrated electric micromanometer to measure pressure differentials.

Air Flow testing

Air volume supply rates (m3/s) or air velocity rates (m/s) depending upon the design of your cleanroom will be measured using an array of instruments. Duct velocities will be measured by a static pitot tube. The average air velocity of filters is measured using calibrated vane anemometers or airflow measuring hoods (balometer).

Filter integrity test

Your HEPA and ULPA filters have been tested by the manufacturer, however it is necessary to ensure at installation that the filter has not been damaged in transit, during installation and that the installation has been successful with a good seal to the filter housing.

Damage can occur during the life of the filter if large particulate; perhaps released through maintenance operations hit the filter.

ISO Cleanroom have both a calibrated photometer and LSAPC and can conduct the test via either method depending on your processes sensitivity to outgassing.

Containment leek

This test is designed to detect intrusion of unfiltered air into the cleanroom from outside the cleanroom. Typical weak spots are wall joints, doors, ceilings and windows. These seals can of course degrade over time especially in spaces with large temperate variations.

ISO Cleanroom have both a calibrated photometer in combination with with the Laskin nozzle aerosol generator and LSAPC’s that can conduct this test. The choice of tests depends on your processes sensitivity to outgassing.

Recovery test

The recovery test is used to verify that the installation can return to a specified cleanliness level within a finite time, after being exposed briefly to a source of airborne particulate challenge. ISO Cleanroom would use either the Laskin generator to create a cold oil aerosol challenge or the microspheres, depending on your processes sensitivity to outgassing.

Airflow visualisation tests

The airflow visualisation test demonstrates the airflow direction and/or pattern which is compared to the design of the cleanroom or clean air equipment. This is shown using the Laskin generator to create a cold oil aerosol which can be photographed and filmed to evidence the flow. Or in cleanrooms sensitive to outgassing a taper or streamer can be used.

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